Applications & Photos
TITAN Metal Fabricators
Description: Manufacturer of Corrosion-Resistant Process Equipment - Hastelloy C-276 Shell & Tube Heat Exchangers.
Heat Exchangers For Industrial & Sanitary Applications
Plate Heat Exchangers for Industrial processes including exothermic reactions, process heating & cooling, utilities, and crude oil/emulsions; and F&B processes including beer, wine and edible oils.
Bee's Wax Melting System - Specialty Heat Exchanger
Bee’s wax blocks are melted on the jacketed slide. The electric heating system circulates hot glycol into the slide jacket and into the trough jacket which maintains the wax temperature.
Spiral Heat Exchangers For Municipalities
Digester sludge heat exchanger and pump.
Industrial Wastewater System - Equalization with pH adjustment
Dual impeller mixer in 50,000 gallon cylindrical tank with long overhung shaft without an in-tank steady bearing.
Mixer mounting structure acts as a walkway.
Minimized chemical usage due to optimized system design approach.
Mixing accomplished at the minimum liquid level of 6’ and up to the maximum level of 18’.
Picture shows the liquid level at the upper impeller interface without shaft deflection.
Mining Industrial Process
Upgraded soda ash system with in-line shear pump and top-entry tank mixer — increased efficiency and reliability.
Municipal Water Treatment
Upgraded mixing system for Cater Water Treatment fly ash system in 22’ X 22’ X 15’ basin treating raw water from nearby lakes to drinking water standards.
Pharmaceutical, IVD, Biotech & Specialty Chemical
Special design used in purification, coating and separation processes for liquid, solids and gas mixing systems (such as, for protein purification, coating of PP beads or magnetic beads) with automatic raising and lowering of perforated screen that contains the beads and mechanical mixer to stir the liquid broth.
Biotech Processing
Top-entry mixer with angular off-center mounting is the best selection for buffer and media prep; provided with a sanitary mechanical seal. The mixer shaft design accommodated the low ceiling height for safe installation, and removal if required.
Biotech - Frozen Plasma
Frozen plasma thaw and dilution mixing system using automatic lift and portable tanks.
Used quick connect coupling for ease of installing and removing the shaft for cleaning COP.
Industrial Pulp & Paper - Optimized Starch Mixing system
Upper Picture - the start of the process.
Original Starch Mixing System - Inefficient mixing that created powder agglomerates (fisheyes) and hindered heat transfer.
Optimized Mixing System - Adjusted agitator design that produced homogeneous mixing of the powders and liquids (preventing fisheyes from forming) with more effective heat transfer to maintain optimal temperature.
Industrial Wastewater - Battery Recycling
Designed mixer for wastewater equalization to produce homogeneous mixing in this very tall tank.
Dan at top of tank.
Dan at ground level.
Biotech Purification System
Purification processing tank with sanitary mixer designed for COP and CIP & SIP as needed.
Pharmaceutical Blenders with Specialty Screen System for In Vitro Diagnostics (IVD)
Specialty screens are filled with plastic beads to be coated with antibodies for IVD production. Scaled up process to coat millions of beads at one time. Also added a heating and drying system in order to accomplish multiple unit operations in one vessel, ultimately to prevent the potential for contamination.
Biotech Portable Purification System
Purification system with controller for automatic processing of cell culture including protein wash, rinse and elution steps; available in single use.
Wastewater System - Industrial & Municipal Sludge Pumps
Sludge, scum & digester transfer pumps and polymer recirculation pumps.
Wastewater Pump System - Dewatered Sludge & Cake Pumps
Dewatered slurry, thickened sludge, and cake pumps for applications such as centrifuges, belt presses, and screw presses.
Chemical Metering Pumps
Chemical and polymer metering and dosing pumps for industrial, municipal and drinking water applications.